Q: I bought my first plane, a 1981 Cessna T182RG, in May 2012. I have been flying this plane frequently and have put over 300 hours on it in the last calendar year. I can tell you that in 2005 it received a factory remanufactured engine from Lycoming and at the 1,000 hour mark got a complete top end overhaul. Now Lycoming shows the TBO at 2,000 hours, but I have found documentation from Lycoming that put the TBO at 2,200 hours providing you are running at 40 hours a month. For me that translates to the more you run the engine the more hours you can squeeze out of it.
Q: I am an European-based A&P with a customer who is experiencing intermittent roughness and loss of rpm (200) typically close to the top of climb on a long climb out. The roughness goes away once it is throttled back, and it does not occur all the time. The snag can’t be produced on the ground. The aircraft is just off annual check and had the 1,000 hours mag inspection carried out, apart from various other visual inspections, plus the routine other items.
I’ve thought about the possibility of a sticky valve, an issue in the carb venturi or some issue with the mags, but thought if it were any of these that the issue would be there all the time?
Q: I bought an older Mooney with a Lycoming IO-360 with Bendix fuel servo. The engine starts to run rough once the last 1/2 inch of throttle is given. An induction leak cannot be located. Would a faulty sniffle valve be to blame? Any other possibilities?
Q: Our flight school has a Cessna 172N with an O-320 H2AD. The engine was rebuilt 120 hours ago after cam/lifter failure. The engine uses one half quart of Aeroshell 100 Plus every hour! Oil analysis iron ppm is very low. Compression was 75-78 at 100 hour. Do you think that the rings did not seat? Do I pull the cylinders for new rings and hone?
Denney Marsh, Hemet-Ryan Flight School
Q: I read your article from the Oct .7, 2009, issue of General Aviation News on Wide Deck vs. Narrow Deck Lycomings with great interest. I am trying to figure out one detail that I think your article answers, but I just want to make sure.
I have a 1960 PA-22 Tripacer that originally came with a 150-hp O-320-A2B ND engine. It is ready for a major overhaul, and my IA recommends that I upgrade to a WD O-320-B2B engine.
Q: I just bought a 1974 300-hp Cherokee Six. It has about 1,200 hours to run, has great oil pressure, good compressions, hardly uses oil, no metal in the filter, but during the run-up at 2,000 rpm, the engine makes quite a deep knock.
Q: My question seeks your advice about an overhaul on our Lycoming O-320-H2AD. As background, we have a 1980 C172N that’s been owned since new. It’s always been hangared, never been a flying club or training airplane, is not used for commercial purposes, and has 2,420 TTAFE tach time.
The engine is the original H2AD and it has not been topped. [Read more…]
Q: I’ve heard there is an AD that prevents various Lycoming engines from being signed off as airworthy if the TBO is exceeded. I’ve also heard it doesn’t apply to engines manufactured prior to 1970. If the engine was original in the 1960s but remanufactured after 1970 would this AD still apply or would all parts used for remanufacture be exactly the same as the original parts?
Q: In 2004, I bought a Lycoming O-320 D1A, via Van’s, and started flying it in January 2005 in a RV-9A. I broke it in according to the instructions (75% or more until oil consumption stabilized). In spite of having an oil filter I always do oil changes at about 30 hour intervals. All through the life of the engine it has used 100LL and the average power (after break in) can be estimated from the fuel consumptions of 5.9 to 6.1 max gph. Cylinder head temperatures during takeoff remain below 400°F on a calibrated (boiling water) steam gauge and at about 350°F in cruise.
In April 2010, at 676 hours, I had a sticking valve. Curiously this manifested itself not at cold start-up but during takeoff.
Q: I have a Beagle Pup 150 (the father of the Scottish Aviation Bull Dog) fitted with a Lycoming O-320 engine. When the weather is cold — in the UK this is anything less than 5° C — it has become an absolute pig to start, but once started it runs perfectly.