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Excessive temperatures damage Lancair’s turbocharger

By NTSB · March 6, 2018 ·

The airline transport pilot was departing in the experimental, amateur-built Lancair ES. During the initial climb, the engine experienced a partial loss of power.

The pilot performed a precautionary landing on a taxiway at the airport in Prescott, Arizona, during which the airplane departed the paved surface and the nose landing gear collapsed.

Post-accident examination of the engine turbocharger revealed reddish-white discoloration of the turbine wheel, which suggested excessive engine exhaust gas temperature. Likewise, discoloration observed on the turbine end shaft journal was consistent with high temperature.

The combination of high exhaust temperature and the rotational speed of the turbine wheel likely caused the blade material to creep and the wheel diameter to increase until the blade tips rubbed against the turbine housing. This eventually caused blade tip failures, which resulted in a rotating imbalance.

It is likely that the combination of wheel rubbing and imbalance caused the turbocharger to slow or stop, which in turn resulted in the loss of engine power.

The reason for the excessive engine temperature could not be determined during the investigation based on the available information.

Probable cause: A partial loss of engine power due to an over-temperature event, which thermally damaged the blade tips of the turbocharger wheel and resulted in a slowing or stoppage in the rotation of the turbocharger.

NTSB Identification: WPR16LA088

This March 2016 accident report is provided by the National Transportation Safety Board. Published as an educational tool, it is intended to help pilots learn from the misfortunes of others.

About NTSB

The National Transportation Safety Board is an independent federal agency charged by Congress with investigating every civil aviation accident in the United States and significant events in the other modes of transportation, including railroad, transit, highway, marine, pipeline, and commercial space. It determines the probable causes of accidents and issues safety recommendations aimed at preventing future occurrences.

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Comments

  1. JimH. says

    March 7, 2018 at 8:49 am

    The article should have mentioned that the engine is a Mazda rotary derivative, not a conventional aircraft engine, and that the pilot added the turbocharger. A NASA report indicates that the rotary engine can have exhaust gas temps in excess of the turbocharge limits.
    The NTSB Docket https://dms.ntsb.gov/pubdms/search/document.cfm?docID=450749&docketID=59730&mkey=92906

    So, pilot error , building and operating this engine in excess of component operating limits.

    • John says

      March 7, 2018 at 9:59 am

      Good catch. EAB engine issues are tough to avoid when builders mate disparate components in novel ways. The pilot was lucky the problem occurred on takeoff with enough runway/airport remaining to crash at well below flying ground speed. I’ve seen other EAB turbo-engine mismatches in the NTSB accident db that didn’t end well.

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