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Universal joint fails in flight

By NTSB · November 7, 2019 ·

While conducting a personal flight, the pilot reported he experienced a “complete loss of flight controls” during the landing flare.

The main landing gear settled to the runway at the airport in Harvard, Illinois.

During the landing roll, he was able to reach the copilot-side control yoke in the Cessna 170 and complete the landing, but the airplane received substantial damage.

A post-accident examination of the airplane revealed that the rivet in the universal joint for the pilot-side control yoke had failed, causing the universal joint to disassemble.

The examination of the universal joint also revealed that the assembly seized and would not articulate as designed. The assembly seized due to galling wear between the center pin and the yoke ear holes and between the swivel blocks and the yoke ears, resulting in high alternating stresses in the rivet that held the half pins in place. The high alternative stresses in the rivet caused the rivet to fail by low-cycle reversed-bending fatigue fracture. The universal joint design was prone to galling wear and seizure.

Maintenance records indicated the universal joint had been replaced 1.5 years before the accident and had acquired 199.1 hours of flight time since being installed. The component had been maintained in accordance with the requirements prescribed in the airframe manufacturer’s service manual. No evidence suggested that the failure was related to improper maintenance or lubrication.

Probable cause: The failure of the universal joint in the pilot-side flight control yoke due to the fatigue fracture of a rivet within the universal joint. Contributing to the universal joint failure was the universal joint design, which was prone to galling wear and seizure. 

NTSB Identification: CEN18LA044

This November 2017 accident report is provided by the National Transportation Safety Board. Published as an educational tool, it is intended to help pilots learn from the misfortunes of others.

About NTSB

The National Transportation Safety Board is an independent federal agency charged by Congress with investigating every civil aviation accident in the United States and significant events in the other modes of transportation, including railroad, transit, highway, marine, pipeline, and commercial space. It determines the probable causes of accidents and issues safety recommendations aimed at preventing future occurrences.

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Comments

  1. JimH in CA says

    November 8, 2019 at 10:20 am

    The question that I have, is the original Cessna universal joint of the same design as the McFarlane part. ?
    Does it require lubrication at intervals.?
    This NTSB report is lacking in not reviewing the original part vs the replacement pma part.

    My Cessna is 58 yrs old and I have never looked closely at the yoke universal joints. I will tomorrow.!

    • JimH in CA says

      November 8, 2019 at 11:58 am

      OK, the other 1/2 of the story is that McFarlane issued a service bulletin on 4 date codes, which require mandatory replacement, in Dec. 2017.
      https://www.mcfarlaneaviation.com/articles/service-bulletin-sb-9-mc0411257-universal-joint/

      I’ll still inspect the u-joints on my Cessna.!

  2. Capt. Jimmy R. Powers says

    November 7, 2019 at 9:37 am

    I just wanted to correct a comment made on the Memphis Belle Restoration Story. I am Capt. Jimmy Powers who is wearing the Memphis Belle jacket. I am a former (original) Piedmont Airlines captain and retired from USAir in 1994 and retired EVA Air in 2002. The comment was about the B727 D.B Cooper hijacked back in November of 1971. This aircraft was purchased by Piedmont, and I flew it a number of times during 6 years. The serial number was 18803 and Piedmont N838N. I also flew Col. Robert Morgan (Pilot of the Memphis Belle) to LGW in 1993 to celebrate 50 years of tghe Memphis Belle’s departure from the UK.

    • Robert Hartmaier says

      November 8, 2019 at 11:03 am

      I’m sure we are all very impressed with your past experiences, Jimmy! What does any of it have to do with a U-joint failing in a C-170?

      • Capt. Jimmy Posers says

        November 8, 2019 at 11:31 am

        Good point Robert?
        I was responding to another article about the restoration of the Memphis Belle at Wright Patterson AFB. Somehow, I wound up on the wrong page.
        First time on the General Aviation News site.

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