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Instructional flight ends when door flies off plane

By NASA · December 20, 2022 ·

This is an excerpt from a report made to the Aviation Safety Reporting System. The narrative is written by the pilot, rather than FAA or NTSB officials. To maintain anonymity, many details, such as aircraft model or airport, are often scrubbed from the reports.

I had a scheduled lesson with my student. I supervised him as he went through his pre-flight duties on the DA40 Diamond Star.

Upon starting the plane I had him set up the G1000 and call for our IFR clearance.

During taxi and run-up all engine indications were in the green and the only PFD annunciation noted was the pitot heat off.

On takeoff all engine indications were in the green. I continued to monitor my student’s airspeed and engine indications which all looked normal.

At 400 feet he raised the flaps, pulled the prop lever back to 2,400, and began his turn to heading 335.

Shortly after contacting Departure I took controls so he could put on his view-limiting device. I engaged the autopilot and set it to climb at 82 kts to an altitude of 6,000 feet and set the heading mode to 335.

My student then said the door open indicator had come on. I asked him to take controls back so I could assess the situation.

When I turned to look the door latch was perpendicular to the door (open position) and the safety latch was engaged. I attempted to push the door latch to parallel to lock the door closed. Upon closing the latch the door disengaged and became removed from the airplane all within a second of closing the latch.

To my best estimation, the door came off somewhere between 2,800 feet and 3,100 feet MSL.

At this point I took controls back from my student and requested priority handling. We promptly turned back towards the airport and landed.

No adverse control characteristics were monitored during the flight back, and descent to land. We promptly taxied to our operator’s maintenance facility and shut down the plane.

Primary Problem: Aircraft

ACN: 1909377

About NASA

NASA's Aviation Safety Reporting System (ASRS) captures confidential reports, analyzes the resulting aviation safety data, and disseminates vital information to the aviation community.

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Comments

  1. Tom Curran says

    December 21, 2022 at 9:14 am

    The DA-40 has a locking canopy and a locking rear door; both can trigger the “DOOR” warning light.
    Assuming, based on the story, he/she is referring to the rear door as being the culprit.

    Straight from the DA-40 POH (a bit daunting at 500+ pages, but still, note the “WARNING”);

    3.7.4 ‘DOOR’-WARNING LIGHT ON
    1. Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . reduce immediately
    2. Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . check visually if closed
    3. Rear passenger door . . . . . . . . . . . . . . . . . . check visually if closed

    Canopy Unlocked
    4. Airspeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . below 140 KIAS
    5. Land at the next suitable airfield.

    Rear Door Unlocked
    4. Airspeed ………………………. below 140 KIAS
    5. Land at the next suitable airfield.

    WARNING
    Do not try to lock the rear door in flight. The safety latch may disengage and the door opens. Usually this results in a separation of the door from the airplane.

    NOTE
    If the rear door has been lost the airplane can be safely flown to the next suitable airfield.

    So the CFI proved that, as expected, the rear door WILL depart the plane if you mess with it. Kind of takes the wind out of the “but the hatch just blew” excuse.

  2. Marvin Monchka says

    December 21, 2022 at 6:59 am

    Flew a lot of planes and the air stream keeps the door shut

  3. scott k patterson says

    December 21, 2022 at 5:26 am

    I don’t have a G1000, so I just set the make sure the aircraft is ready to fly… 🙂
    Pushing on something in the same direction as it is being pulled on by airstream will generally exasperate the problem.

  4. Paul says

    December 20, 2022 at 10:18 am

    I wonder who found the treasure… I mean the door!

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