
By Yves A. Didier
I know you’ve heard this one before: “The most dangerous part of flying is the drive to the airport.”
Really? Whether or not that is actually true and statistically proven is debatable, of course. Numbers don’t lie, sure, but statistics can be deceiving, or shall we say “interpreted” very differently.
Another often expressed opinion is how unlikely it is that you will ever experience an engine failure in flight.
Why?
Legacy engines may be basic in design, but they are generally over-engineered, built to high standards, and — as long as you don’t skimp on maintenance or take shortcuts — manufactured to last.
And last they do, with safety always being paramount.
Sounds great and comforting until you personally experience otherwise, most likely when you least expect it.
The planes I owned in the past were always old or, if you want to be kind, “vintage.”
A friend of mine flies a decked out Aerostar. It’s awesome. It also guzzles fuel like there’s no tomorrow. That’s not me.

Not having won the lottery yet, much sexier Cirrus or late model Cessna singles with the latest Garmin 1000s, air conditioning, and all the other bells and whistles are simply not in my budget. My humble wings were always what was doable on a working man’s salary.
That said, I am not naïve and I understand that the likelihood of an engine failure is more likely with a powerplant that has already been overhauled two or even three times over those last 40 or 50 years.
And yet, based on the above gospel on GA engine safety and the small chance of experiencing a major problem while airborne, I was not prepared when things went wrong. Or was I?
Whether you just started flying recently or already have decades of PIC time under your belt, the one thing most of us have in common is to constantly question ourselves and play those “what if…” mind games.
Here’s an idea, though: How about doing that when your feet are solidly planted on the ground and not while massaging the rudder pedals at 5,000 feet.
Just ask Jeffrey. We had taken off from Brackett Field (KPOC) in La Verne, California, and completed our climb out of the traffic pattern.
While my friend is not a certificated pilot, he has taken flying lessons in the past, so I didn’t hesitate entrusting him with the controls of my Cherokee 140 for a quick minute. Then, however, in typical Jeffrey fashion, all hell broke loose. (Just kidding, it was not his fault at all).
Barely two or three minutes after he had taken the yoke, the plane started shaking violently. As in like nothing I ever experienced before — and I was in the 1994 Northridge earthquake’s epicenter, so I know a thing or two about violent shaking.
“I have the plane,” I shouted, and for the first time ever Jeffrey seemed relieved to relinquish control back to me.
Trying to make sense of things, I found myself petrified and in total disbelief. Whatever happened to “You will most likely never experience a catastrophic engine failure in flight?” This was not right! And yet, here I was, desperately trying to control my plane.
But first: Aviate, communicate, navigate. Or was it aviate, navigate, communicate? Screw it, how about just flying the plane for now? (By the way, it’s the second one: Aviate, navigate, communicate).
Fumbling around with the mixture, checking the mags, and adjusting the throttle did not make things better. The oil temperature looked normal too, yet something was seriously wrong. But what?
By now, sweat was dripping down my face and running down my spine. What was the best glide speed again?
Then, suddenly, something amazing happened. Cops and military folks refer to it as “muscle memory” — when the “you know what” hits the fan, you simply act the way you’ve trained or what you mentally prepared for, without even thinking much about it.
Once you realize that your plane is going down unless you take immediate action, you will be very motivated to put it somewhere, anywhere, in a controlled fashion.
Luckily, we had reached 2,700 feet when things began to go south, and luckily I was familiar with the area. San Gabriel Valley Airport (KEMT) in El Monte was just a few miles to our left, and I figured that unless the engine seized before we got close, we had a fighting chance to make it to the field.
With the airport in sight, I radioed the tower and advised them of our predicament. ATC immediately cleared me to “land any runway” so I didn’t even have to declare an emergency.
My pattern entry was steep, very steep, (don’t you hate giving up altitude when flying with a dying engine?) but the subsequent landing felt like my best one ever.

Lessons learned
There’s nothing $5,000 can’t fix in the GA universe, as long as the problem does not go beyond a swallowed exhaust valve that is dancing around on top of your #3 cylinder’s piston at 1800 rpm, about to crack it wide open.

Never underestimate metal fatigue in an old engine, no matter if or when the powerplant was overhauled before.
The A&P who subsequently replaced my 140’s cylinder and piston actually heard us long before seeing us on final as the engine was making “loud, clanking sounds in the air.” He guessed that my 950 SMOH Lycoming might have lasted perhaps another 45 seconds before seizing altogether.

I no longer think about possible in-flight scenarios based on “IF something bad happens, then…”. Instead, it’s now “WHEN this or that happens, then…”.
Call me cynical, but looking at it that way may just give you an edge when all hell breaks loose when you are flying.

In close to 3000 hours and 50+ years of flying, I’ve had a few “interesting” events, but only one catastrophic engine failure, a thrown rod through the top of the case, at only around 1000’ AGL and too far from the airport to make it there. The details aren’t so important but to say that all that engine out training I had received as a student pilot many years and hours earlier from my first instructor came back in an instant. Fly the airplane, find a place to land, and do what you’ve been trained to do. In my case, it was an open field, and I made the best soft field, no power landing I’ve ever made, before or since.
And since that event, I spend a lot of time, looking for that ideal place to set down if it ever happens again—which I sincerely hope doesn’t happen.
I can’t help but saying Nicely Done.
One wonders how they will handle an emergency. You did very well. And landed and the plane is still usable.
Again, Nicely Done!
Haven’t had the experience of a PLANE eating an exhaust valve, but did have that experience late at night, cold winter day (-10F) driving back from work and 20 miles from the nearest civilization. Very Much DOES get the blood pumping.
(Did make it to civilization and able, just barely, to make a Micky-D parking lot. Went across the street to use the payphone to call home and got the receiver stuck to my earlobe {remember Ralphie on A Christmas Story})
As long as we’re in story mode: I’ve had five engine failures. Three due to a fuel pump problem that became an AD for IO-360 Lycomings. These were all in a Pitts S-2A. However, the other two are of note because they were in two different airplanes…18 hours apart!!!!
One was in a brand new, 11 hour S-2B Pitts Special. That was traced down to what looked like three table spoons of what looked like black tobacco in the flow divider of the fuel injection system. It was actually very small fuel line shavings that no one was able to diagnose where they came from. I was 8 miles away from the airport when it started violently breaking up and quit cold on a long final that fortunately was high. Altitude is your insurance in a Pitts. Even so, I didn’t think I was going to clear the berm or fence at the end of the runway (Pitts Specials glide like a shot put) so I dropped the nose aiming at the base of the berm, the extra speed let me float over the berm and the fence coming down abruptly in the compacted river rock overrun area. No damage (if you don’t count underwear). VERY lucky!
The next afternoon I dropped my own Pitts off at another airport for maintenance and another pilot followed me up in a C-150. I almost never fly 150s, so I flew us back. Being a 150, it still had 40 degrees of flap so, being number one in the pattern, I flew my normal, very tight, full flap, power off Pitts-type pattern. I didn’t know the engine had quit until the nose came up in flair and the prop stopped. 150s had an AD on their two-piece venturi and it had come apart on downwind, when I killed the power. No sweat but good thing I try to fly short approaches.
In both instances a tow tractor with a little dolly came out to tow the airplane back.
I brought my own airplane back the next afternoon and, as I was turning final, tower asked “Do you want us to call the tow truck now or wait until you’re on the ground?”
Good piece of writing: brief, to-the-point, entertaining with some humor. Nice job, bud.
Regards/J
I had the same thing happen in my 1959 Cessna 172 with the Continental O-300. An exhaust valve banging around in a cylinder will get your attention! I had 5/6 cylinders still working, so maybe not as bad as 3/4, but bad nonetheless. And at low altitude, of course, having descended to get a good look at Grand Lake St. Marys. With three adult men aboard, it was still able to climb at 200 ft/min and did carry us back to the nearest airport for a safe landing. I shut it down, it didn’t quit.
I’ve been flying over 40 years. I knew an engine failure was possible, but after many hours without issue I felt it was so rare it’ll never happen to me….. until it did.
I think your new thinking on the subject is right on track. And while engine failures are rare, it can happen at any time, be ready for it.
Now, when I fly, I play this game where I say, if my engine quit right now where would I go.
Simply awesome !
Despite the fear which you described in this article, thank you for saving our lives !!!! Depending on your training and your experience helped bring us to a safe landing to a severely damaged aircraft!!! When you declared “My airplane” and said “do you see the runway”, which I found in seconds seemed like an eternity! In situations like this time compresses very quickly. Again, thank you for being my friend and saving us from disaster!!! Best, Jeffrey