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Cracked cylinder head results in forced landing

By NTSB · August 7, 2017 ·

The pilot reported that, during the agricultural spray run, the engine lost power. The Grumman G164-B was unable to maintain altitude, so the pilot made a forced landing to a rice field near Princeton, California.

After touchdown, the airplane nosed over, which resulted in substantial damage to the rudder.

A post-accident examination of the engine revealed that the No. 2 cylinder head had cracked and lifted under the cooling fins on the cylinder’s left side. The crack continued across the top and inside of the head to the intake valve seat, which would have allowed hot gases to enter the induction system and resulted in the subsequent loss of power.

A review of the airplane’s maintenance records revealed that a mandatory 100-hour repetitive visual inspection of the cylinder had been performed 66.7 flight hours before the accident flight.

Probable cause: The loss of engine power during an agricultural application flight due to a cylinder failure.

NTSB Identification: WPR15LA230

This August 2015 accident report is provided by the National Transportation Safety Board. Published as an educational tool, it is intended to help pilots learn from the misfortunes of others.

About NTSB

The National Transportation Safety Board is an independent federal agency charged by Congress with investigating every civil aviation accident in the United States and significant events in the other modes of transportation, including railroad, transit, highway, marine, pipeline, and commercial space. It determines the probable causes of accidents and issues safety recommendations aimed at preventing future occurrences.

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Comments

  1. Tom says

    August 8, 2017 at 6:33 am

    Something similar happened to my ’59 Piper 250 Comanche. Cylinder head came loose at 6-thousand feet over an airport. FAA found that the shade tree mechanic who had overhauled the engine years before I acquired the plane had painted between the cylinder and crankcase. Over time, the paint eroded and a micro-vibration eventually crystalized the studs. Goodbye cylinder! Hello airport. A safe “dead stick” landing…

    • John says

      August 8, 2017 at 8:25 am

      Good work. A surprisingly large number of powerloss events, both partial power loss and complete engine stoppage, have a “safe” outcome. I’m glad yours was among ’em. The myth of piston engine reliability, however, remains strong and often repeated, even by the editors of the FAA Flight Safety rag. Data says otherwise. 🙂

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