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The engines that power LSA

By Dan Johnson · January 11, 2023 ·

The various Jabiru models in flight. (Photo by Jabiru)

When I was a kid, I was a New York Yankees baseball fan.

Why?

I’d never been to New York. I lived in the midwest. I loved the baseball team because they won a lot. The saying way back then was, “The American League battle isn’t to determine who wins, but which team might come in second.”

Everybody knew the Yankees would win again. (As I said, this was some time way back when.)

In the Light-Sport Aircraft world we have a roughly similar situation. Rotax provides around 70% to 80% of all engines for aircraft in the light aircraft space globally. The remaining 20% to 30% is divided between Continental or Titan, Jabiru, ULPower, and a growing collection of converted auto engines (though the latter, without ASTM approval, are used only on kit aircraft or Experimental LSAs).

Recently, Jabiru achieved a milestone.

According to US Sport Planes owner Scott Severen, who represents Jabiru in the United States, the Australian manufacturer recently produced the 4,000th Jabiru 2200 four-cylinder, 81-horsepower engine.

The Jabiru engine. (Photo by Jabiru)

“The 3300 engine is fast approaching this number, too,” he added

So, Jabiru may not be #1, but the Down Under company achieved a significant benchmark when it shipped number 4,000 of the 2200 series. Jabiru’s 3300 six-cylinder 120-horsepower model is well past 3,000 shipped. Therefore, almost 8,000 airplane owners are carried into the sky by Jabiru.

Contrasted to the entire American LSA, ELSA, Sport Pilot kit-built aircraft fleet of almost 10,000 aircraft, Jabiru appears to be doing quite well.

Regarding the more potent six cylinder model, Jabiru officials stated: “Our 3,000th Jabiru 3300 engine has come through production and is ready for delivery. Now marketed as a Gen 4 Jabiru 3300 engine, this engine is the result of continual evolution since the first production engine in June of 1998. Easily delivering 120 horsepower with a weight of just 83.5 kilograms (184 pounds), this engine has made the Jabiru J230 our most popular model of aircraft.”

A Jabiru 3300 engine ready to ship. (Photo by Jabiru)

The Jabiru 3300 engine has also proved popular in many other types of airframes.

While the four cylinder model passes a major benchmark, company officials recalled, “The 2200 engine started production a few years earlier than the 3300 engine, so it will be a while before the 3300s catch up to the numbers of 2200 engines but they are gaining on them.”

Congratulations, Jabiru!

TOTAL ENGINE MARKET

While I congratulate Jabiru on its achievement in building engines, I took extra time to research the state of all engines in the Light-Sport Aircraft field — and this won’t even count developments like turbine, though it is beginning to show the presence of some electric-powered aircraft.

The information in the accompanying table was created from work by our datastician extraordinaire, Steve Beste, who often adds some observations I find valuable.

LSA-Engine-Chart-1Download

So, Rotax dominates. Well, you knew that, right? The big Austrian engine manufacturer works with more than 200 OEMs (original equipment manufacturers, meaning airframe builders) in nearly every country on Earth.

Many countries do not allow homebuilt aircraft and that’s unfortunate because such aircraft provide fertile ground for a new engine producer to get started. Perhaps this explains why the USA has so many different engines in our list.

If you are puzzled, as I was, by the #2-ranked “Unknown” listing, here is Steve’s response: “The Unknown refers to aircraft where the FAA data is blank in respect to the engine. Presumably, these aircraft have engines, but the FAA doesn’t know what kind. This is a data-quality problem common to all databases. No database of any size ever has perfectly clean and complete data, contrary to what people assume.”

“I was surprised to find Pipistrel engines,” Steve added.

In 2020, Pipistrel’s Velis Electro became the world’s first, and currently only, electric aircraft to receive full-type European Aviation Safety Agency (EASA) certification. (Photo by Pipistrel)

Pipistrel makes airframes and then installs Rotax or other engines into them, doesn’t it? Well, yes, that’s been most of the company’s history. Yet in recent years Pipistrel has engaged deeply in electric-powered aircraft and this data has begun to creep into our comprehensive review.

Choosing to pursue electric power appears to have been a shrewd move as Textron Aviation paid a boatload of money — more than $200 million, it has been reported — to acquire the Slovenian company, allegedly mainly for its pioneering work in electric propulsion.

“These Pipistrel powerplant entries are for electric-powered aircraft as the All-Engines spreadsheet shows, so by all means we want to credit Pipistrel,” Steve clarified.

Then he noted, “I was shocked to see that we have 10 Rolls-Royce engines! I thought it was bad data. Turns out, it’s a bunch of Carbon Cubs that use a Rolls-Royce-licensed version of the Continental O-200.”

“One website reported: ‘In a cooperative venture, Rolls-Royce produced these same designs in England, under separate certification, with model designations beginning RR, e.g., the Rolls-Royce RR C90-12FH is the equivalent of the Continental C90-12FH,’” Steve noted.

The Rolls-Royce versions were said to be “directly interchangeable with the equivalent models manufactured by Continental.”

For those of you who want to plow down to every single engine on every single Light-Sport Aircraft or Sport Pilot-eligible kit-built aircraft, check this long PDF file to see every entry in our comprehensive database.

Learn more beyond engines from our Tableau Public market info page.

About Dan Johnson

For more on Sport Pilot and LSA: ByDanJohnson.com or you can email Dan.

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