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Seized piston leads to total loss of engine power in plane not flown in 10 years

By General Aviation News Staff · October 9, 2025 · 3 Comments

The pilot told investigators that after an uneventful preflight inspection and engine run-up of the Avid Aircraft, he departed Runway 1 at the airport in Knoxville, Tennessee, with the engine power set to 6,300 rpm.

At 100 feet above the runway, he adjusted the engine RPM to 6,000. After about 1 minute of flying at an altitude of 400 feet AGL, the engine decreased from 6,000 rpm to totally stopped within seconds.

The pilot elected to land on a riverbank, however the airplane hit trees and a metal fence before coming to rest in the river.

The pilot conducted a post-accident examination of the airplane’s two-stroke engine and found that the piston in the power takeoff cylinder had seized during the flight. He subsequently started the engine and it operated without any anomalies.

The airplane’s most recent maintenance records were not located. The pilot reported the engine had accumulated about 177 hours of operation before the accident.

He also told investigators the airplane had not been flown for about 10 years and was in poor condition when he purchased it.

He reported that he did not perform any internal maintenance on the engine but did extensive work on the external components.

Probable Cause: A total loss of engine power due to a seized piston in the power takeoff cylinder.

NTSB Identification: 193290

To download the final report. Click here. This will trigger a PDF download to your device.

This October 2023 accident report is provided by the National Transportation Safety Board. Published as an educational tool, it is intended to help pilots learn from the misfortunes of others.

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Comments

  1. JimH in CA says

    October 10, 2025 at 6:19 pm

    It is a Rotax, 582 cc, 2 cylinder, 2 stroke. One of the pistons seized in the cylinder.
    The fuel/oil mix is critical to ensure that the engine runs reliably.!!

    Not having run for 10 years….the engine should have been borescoped or torn down.
    Note the the tbo on this engine is 300 hours.!

    Reply
  2. Bob Hearst says

    October 10, 2025 at 10:29 am

    So a special cylinder just for take off !
    Sounds like a homesick lawnmower motor that wanted to stay home in bed.

    Four smokes rule the skies !

    Reply
  3. ATP says

    October 10, 2025 at 10:24 am

    What is a power take off cylinder? I confess my ignorance of such a term in an aviation piston engine.

    Reply

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