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Five factors to consider before overhauling your engine

By Paul McBride · September 5, 2021 ·

Q: What is the TBO for my engine? A Lycoming O-320-E2C with 1226.6 hours.

Mark Oury

Mark: The recommended TBO for your O-320-E2C is 2,000 hours. However, there is also a recommendation that engines should be overhauled within 12 years of the first time it entered service or the last overhaul.

While the latter may be viewed by many as unnecessary because the engine is meeting all of its required operating parameters and specifications, the real concern is not knowing the complete history of the engine.

If your engine has been owned and operated by you, and you know its maintenance and operational background, then I probably wouldn’t be too concerned about the recommendation for overhauling within the 12-year period.

However, to err on the safe side, I’d consider the recommendation to be a valid point. There are so many factors that must be taken into consideration when making a decision to overhaul an engine, and each engine must be addressed individually.

The Lycoming TBO times are published in the latest revision of Service Instruction 1009.

Here are a few things that should be seriously considered when deciding whether or not to overhaul your engine:

  • Has the engine had extended periods of inactivity? This is very concerning because of the potential for internal corrosion.
  • Have oil changes been done on a regular basis? That means every 25 hours or four calendar months without an oil filter or every 50 hours or four calendar months with an oil filter.
  • Has oil analysis been done on a regular basis?
  • Has oil consumption changed over time?
  • Are oil pressure and temperatures within specifications?

Maintaining good records should allow you to keep track of all of these important facts and provide you with the knowledge to make any decisions regarding the engine’s health whenever engine overhaul should be considered.

About Paul McBride

Paul McBride, an expert on engines, retired after almost 40 years with Lycoming.

Send your questions to [email protected].

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Comments

  1. JimH in CA says

    September 6, 2021 at 10:02 am

    For part 91 , non-commercial operation, the TBO specs are a recommendation only.
    The engine may remain in operation as long as it is determined to be in airworthy condition, per the Lycoming specs, and by an A&P IA. .. per the referenced SI1009.

    Continental specifies an airworthy engine is one that makes full power and uses oil at more than 2 hours per quart.

    Mike Bush, ‘Savvy Aviator’ has strong recommendations on how to maintain an engine.

  2. james j burns says

    September 6, 2021 at 8:11 am

    I never heard about the 4 month rule,or 25 hours for a oil change.

    • Dennis says

      September 6, 2021 at 12:11 pm

      Have a look at Lycoming SB480

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